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Electrolysis oil removal additive

Electrolysis Oil Removal Additive: Enhancing Cleaning Efficiency in Industrial Applications Electrolysis oil removal additives are specialized chemical formulations designed to improve the efficiency of electrolytic cleaning processes, particularly in industrial settings where the removal of oils, greases, and other contaminants from metal surfaces is critical. These additives are used in conjunction with electrolysis baths to enhance degreasing performance, reduce energy consumption, and ensure consistent results. Function and Mechanism Electrolysis oil removal additives work by optimizing the electrochemical reactions that occur during the cleaning process. When an electric current is applied to an electrolytic bath containing the additive, the following mechanisms take place: 1. Emulsification and Dispersion – The additive helps break down oils and greases into smaller droplets, allowing them to be dispersed more effectively in the cleaning solution. This prevents re-deposition of contaminants onto the workpiece. 2. Enhanced Electrolysis – The additive improves conductivity in the bath, ensuring uniform current distribution and accelerating the electrochemical reactions that decompose organic contaminants. 3. Foam Control – Some additives include anti-foaming agents to prevent excessive foam formation, which can interfere with the cleaning process and reduce efficiency. 4. Corrosion Inhibition – Certain formulations contain mild inhibitors to protect sensitive metal substrates from excessive etching or oxidation during electrolysis. Key Benefits - Superior Cleaning Performance – The additive ensures thorough removal of stubborn oils, lubricants, and machining residues, even from complex geometries. - Energy Efficiency – By improving bath conductivity and reaction kinetics, the additive reduces power consumption compared to conventional electrolytic cleaning. - Extended Bath Life – The additive helps maintain bath stability, reducing the frequency of solution replacement and lowering operational costs. - Environmental and Safety Advantages – Many modern additives are formulated to be biodegradable, low in volatile organic compounds (VOCs), and compliant with environmental regulations. Applications Electrolysis oil removal additives are widely used in industries such as: - Metal Fabrication – For cleaning stamped, machined, or forged parts before further processing. - Automotive and Aerospace – To prepare components for coating, plating, or assembly. - Electronics Manufacturing – Ensuring contamination-free surfaces for precision components. Conclusion Electrolysis oil removal additives play a vital role in industrial cleaning by enhancing the effectiveness of electrolytic degreasing. Their ability to improve cleaning efficiency, reduce energy consumption, and extend bath life makes them indispensable in modern manufacturing processes. As industries continue to demand higher cleanliness standards and sustainable solutions, advanced formulations of these additives will remain essential for optimizing surface preparation.

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  • FH-60 General-purpose electrolysis oil powder

    FH-60 General-purpose electrolysis oil powder

    Category: Pre-plating treatment process
    Browse number: 27
    Number:
    Release time: 2025-09-22 09:32:02
    The FH-60 General-purpose Electrolysis Oil Powder is a specially developed pre-treatment additive designed to effectively remove oil, grease, and surface contaminants from metal substrates before electroplating. Manufactured by Shenzhen Xinfuhua Surface Technology Co., Ltd., a professional enterprise specializing in the research, production, and sales of electroplating additives, FH-60 provides excellent cleaning and degreasing results that ensure high plating quality and adhesion. With its strong emulsification, superior penetration, and stable alkaline performance, FH-60 is suitable for a wide range of metals, including steel, copper, aluminum, zinc, and alloys. It is widely used in industries such as hardware, electronics, automotive, and precision machinery, where clean surfaces are essential for successful electroplating.

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